EV Charger Enclosure Fabrication
We fabricate EV charger posts, bollards, wall boxes and cabinets to your drawing, in steel, stainless or aluminium, built to the IP rating and finish your site needs, with cut-outs for screens, connectors and cable entry produced in the same program as the panel. The electrical and certification work stays with your team; we deliver the metal and the DFM feedback.
Closer Look at This Enclosure Type
Representative photographs of the construction, interfaces and finishing that go into this product family.
Specifications at a Glance
| Parameter | Typical Specification |
|---|---|
| Typical parts | Charger posts, bollards, wall boxes, door panels, cable-management brackets, internal shelves |
| Materials | Carbon steel, galvanized steel, 304/316L stainless, aluminium 5052/6061 |
| Thickness range | 1.2–2.5 mm on panels; posts and bollards up to 4.0 mm |
| Cutting & forming | Fiber laser cutting up to 3000 × 1500 mm, CNC press-brake forming, punched cut-outs |
| IP rating | IP54 / IP65 / IP66 as specified; gasket and glands matched to the rating |
| Coatings | Zinc pre-treatment plus polyester powder coat; stainless passivated or coated |
| Options | Screen windows, connector cut-outs, RFID openings, cable entry, earthing, branding panels |
| Packing | Bundled and palletised by position with edge protection for container loading |
The parameters above are representative of typical projects in this category. Your drawing defines the final specification, and every quotation states the scope it covers.
Popular Configurations We Manufacture
Every size and option is customised to your drawing. Use a configuration below as a starting point for your enquiry.
Charger Posts & Bollards
Floor-standing shells for roadside and car-park charging, with cable management and base fixing.
| Material | Steel or 316L stainless |
| Rating | IP65 / IP66 to drawing |
| Build | Welded post, removable front |
Wall-Mount Boxes
Light wall units for home and depot charging, often aluminium for weight.
| Material | Aluminium or steel |
| Rating | IP54 / IP65 to drawing |
| Fit | Cut-outs held to sub-assembly |
Dual-Socket Cabinets
Larger cabinets with two sockets, a screen window and internal shelving for public sites.
| Material | Steel or stainless |
| Options | Screen, RFID, connector cut-outs |
| Finish | Powder coat, full RAL range |
Materials, Finishes & Customisation
Material choice
| Carbon steel | 1.2–2.5 mm — the default for cost-driven outdoor units |
| 316L stainless | Coastal and vandal-prone sites |
| Aluminium 5052/6061 | Wall boxes where weight matters |
Coatings & protection
| Zinc pre-treatment + powder | Standard outdoor corrosion protection |
| Hot-dip galvanizing | Thick coating for harsh classes |
| Anodizing (aluminium) | Hard, thin, corrosion-resistant |
Assembly & kitting
| Components | Shell, brackets, shelves, gland plates |
| Pre-assembly | Sub-assemblies welded or bolted to save site time |
| Palletising | Bundled and labelled by position |
How This Product Moves Through the Workshop
Your enclosure drawings are reviewed for panel fit, bend radius, hole pattern and coating class before cutting, so interface dimensions are confirmed first. Flat patterns are nested and laser cut, panels are formed, holes and cut-outs are produced in the same program, then parts move to welding and the coating stage that matches the environment. Assemblies are checked against the drawing before packing, and parts are banded and labelled by position for installation.
- Drawing review with DFM feedback before production release
- Fiber laser cutting of the complete flat pattern in one set-up
- CNC press-brake forming, welding, grinding and fitting
- Coating and gaskets applied before hardware and windows are fitted
- First-article and sample inspection recorded for each batch
Common Questions About EV Charger Enclosures
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Send Us Your Drawing
Tell us the enclosure you need, the environment it works in and the quantity — we will return engineering feedback and a quotation, typically within 24 hours on working days.